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Air Operated Double Diaphragm (AODD) Pumps

ConveyPro Systems · Industrial Pumps

Air operated double diaphragm pump in polypropylene

Seal-less, self-priming pumps driven by compressed air, for acids, solvents, slurries and liquids with solids, in aluminium, SS, PP or PVDF.

Also known as: AODD pump, Diaphragm pump, Air diaphragm pump, Pneumatic diaphragm pump, Double diaphragm pump

An AODD pump has two flexible diaphragms linked by a shaft. Compressed air pushes one diaphragm while the other draws liquid in, then an air valve swaps the stroke. There is no rotating shaft seal to leak, the pump primes itself, and it can run dry without damage, which is why it is the usual answer for acids, solvents, slurries and liquids with solids.

Because the pump is moved by air, it is also easy to control: close the air valve to stop, throttle it to slow down. It stalls against a closed discharge without harm. It needs a compressed-air line, and it gives a pulsing flow rather than a smooth one.

It is the wrong answer when you need a steady, high-volume flow at low cost per litre (a centrifugal pump uses far less energy), or when the liquid is very hot or very viscous for the diaphragm. Air consumption is the running cost.

Choosing the material

PartChoiceTypical fit
BodyAluminiumOils, paints, inks, many solvents; not for acids or corrosives
BodyStainless steelFood, pharma, mild chemicals, solvents, higher temperature
BodyPP (polypropylene)Acids, alkalis, many aqueous chemicals; lower temperature
BodyPVDFStrong chemicals and solvents where PP will not do
DiaphragmPTFEAggressive chemicals; the usual choice for corrosives
DiaphragmSantopreneWater-based liquids, abrasive slurries; flexes well

Always check the liquid, concentration and temperature against a chemical-resistance chart before choosing. If you are unsure, send us the liquid and we will advise.

Sizing: flow, head and air

The head a pump can reach is set by the air pressure you give it. As a rough rule for a pump with equal air and liquid areas, each bar of air supports about 10 m of liquid head, so a pump on about 6 bar air reaches the catalogue figure of about 60 m on water. Flow rises with air supply, but falls as head rises. Pick the pump size from the flow you need at your head, not the maximum. Typical figures only; confirm for your duty.

Solids and suction lift

  • The solids size is the largest particle the pump can pass: the larger the port, the larger the solid.
  • Suction lift is much better when the pump and hoses are wetted first. Dry lift is the lower figure in the table.
  • Keep suction hoses short, wide and air-tight; most poor performance is a suction air leak.

Running problems

SymptomLikely causeWhat to do
Pump will not primeAir leak on suction, worn diaphragm, valve ball stuckCheck suction joints, inspect diaphragms and balls
Weak flowNot enough air or air pressure at the pumpCheck the air line size, filter and regulator
Air exhaust freezes upMoist air expanding quicklyUse dry air; slow the pump a little
Liquid in the exhaustDiaphragm has failedReplace both diaphragms and check the liquid for compatibility

What to send us for a quote

Pumps are chosen by the liquid first and the duty second. Give us as much of this as you can.

  • Name of the liquid and its concentration
  • Temperature of the liquid
  • Viscosity, and the size and amount of any solids
  • Flow you need and the height or pressure it must work against
  • Where the pump sits relative to the liquid (flooded, or suction lift)
  • Power or compressed air you have available
  • Whether the area is hazardous (flammable or explosive atmosphere)

Specifications

BrandConveyPro Systems
ModelsFour standard sizes: 1/2 in, 1 in, 1.5 in and 2 in ports; larger sizes up to 3 in on request
FlowAbout 35 LPM (1/2 in) to 586 LPM (2 in) in the standard range; larger sizes up to about 1,100 LPM
Discharge HeadUp to about 60 m (air-pressure limited)
Suction LiftAbout 2 m (1/2 in), 3 m (1 in), 3 - 5 m (1.5 in and 2 in), when dry
SolidsUp to about 2.4 mm (1/2 in), 3.5 mm (1 in), 5 mm (1.5 in), 6.5 mm (2 in)
BodyAluminium, stainless steel, polypropylene or PVDF
DiaphragmPTFE or Santoprene
ApplicationsChemical and acid transfer, Paints, inks, adhesives and solvents, Slurries and effluent, Pharma and food-plant utilities (check the liquid), Drum emptying and filter-press feed

Key features

Air Operated Seal-less Self-Priming Run-Dry Capable AL / SS / PP / PVDF Portable

Frequently asked questions

An air-operated double-diaphragm pump: two diaphragms moved by compressed air pump the liquid, with no shaft seal.

Yes. Without liquid it will run without damage, which suits drum emptying and tank clearing.

About 35 LPM in the 1/2 in size to 586 LPM in the 2 in size in the standard range, with larger sizes up to about 1,100 LPM. Actual flow depends on air supply and head.

Up to about 60 m, limited by the air pressure you supply.

From about 2.4 mm in the 1/2 in size to about 6.5 mm in the 2 in size.

PTFE for aggressive chemicals; Santoprene for water-based liquids and abrasive slurries. Send us the liquid and we will confirm.

No, it pulses with each stroke. If you need smooth flow, fit a pulsation damper or use a centrifugal pump.

It uses compressed air, which is the main running cost. For steady high-volume transfer a centrifugal pump is cheaper to run.

Tell us the area and the liquid before you order. We do not claim hazardous-area certification on this page, so we will confirm what can be supplied for your area.

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